The project
Thermoelectric cooling where conventional systems fall short
A modular, adaptable system for mobile environments and static spaces with structural constraints.
Overview
The project aims to develop and refine an innovative thermoelectric cooling system, offering efficient, flexible and sustainable solutions where conventional technologies are inadequate. Through a structured research and development path, it will create a modular and adaptable system for both mobile environments, such as vehicles and means of transport, and static spaces with structural constraints or specific air-conditioning needs.
A prototype multifunction panel has already been successfully tested in a controlled environment, showing good cooling capacity and operational stability. The project starts with a comparative analysis of the latest Peltier cells on the market, in order to select those that outperform the traditional models used in the existing prototype. The selected cells will then be experimentally characterised under different operating conditions.
The design of the panels and their control systems will be accompanied by prototypes with different configurations for specific demonstrators. These solutions will be validated through energy simulations and thermal analyses on representative case studies.
The prototypes will then be tested at full scale — in a glass room with a cooled ceiling and in a camper van — to verify their performance and optimise the system by comparing experimental data with simulations. Energy efficiency, ease of installation and maintenance, and operational reliability in critical conditions are priority objectives. Advanced technologies and smart control strategies will ensure an optimal balance between thermal comfort and energy consumption.
State of the art
Thermoelectric cooling is an evolving technology that uses the Peltier effect to transfer heat by passing an electric current through semiconductor materials. Compared with traditional refrigeration systems, such as heat pumps or vapour-compression cycles, thermoelectric systems offer advantages such as no moving parts, greater reliability, silent operation, compactness and the possibility of miniaturisation. However, they still have significant limitations in terms of energy efficiency and large-scale cooling capacity.
In recent years, interest in alternative cooling solutions with low environmental impact and high flexibility has driven the research and development of new generations of Peltier cells. The latest cells use advanced materials, such as optimised bismuth telluride alloys or nanostructured semiconductors, which improve thermoelectric performance, in particular the figure of merit ZT, a key parameter for assessing the efficiency of thermoelectric devices. At the same time, hybrid construction architectures and solutions integrated with active thermal control systems are being explored. Despite this progress, the use of Peltier cells in real room-cooling applications is still limited by low efficiency and non-optimal heat dissipation. In particular, managing the heat on the hot side of the cell is a critical challenge: failing to remove it effectively can drastically reduce performance. For this reason, coupling with passive or active cooling systems, such as heat-pipe heat sinks, air or liquid radiators, is essential to ensure stable and efficient operation.
In terms of applications, promising developments can be seen in the use of Peltier cells in portable or mobile systems, such as medical devices, technical clothing and small household appliances. However, their use in buildings or vehicles, where space, noise and energy consumption constraints are critical, is still a frontier.
This is the context of the OPRACELL project, which aims to overcome existing barriers with an integrated, modular approach. The idea of developing multifunctional cooling panels able to adapt to different application scenarios, including mobile environments such as camper vans and static spaces with architectural constraints, is a significant innovation. The technical and scientific literature shows growing interest in customisable and adaptive solutions, including the use of intelligent control systems and distributed sensors, which allow fine temperature regulation and real-time monitoring of operating conditions.
Finally, the OPRACELL approach, which combines numerical simulations, laboratory tests and experiments on real prototypes, is in line with the most effective methodologies currently used in the sector to validate performance and optimise the design of thermal systems. In particular, the use of controlled test environments (e.g. glass rooms, instrumented mobile environments) allows an in-depth assessment of thermal dynamics and perceived comfort, two key parameters for validating emerging technologies.
Objectives
The project addresses situations where traditional cooling solutions, such as heat pumps, are limited or impractical: independent work cabins inside large spaces, parked vehicles, covered bus stops, factories, warehouses, railway stations and airports. Heat pumps require complex, expensive infrastructure and, when oversized, work at partial load with reduced efficiency. The project objectives aim to fill this gap with an innovative, efficient solution based on thermoelectric technology.
Develop a tailor-made solution
A flexible thermoelectric cooling system, easily adaptable to mobile applications, small spaces and settings where air cooling cannot be used; highly scalable and easy to install and extend.
Maximise efficiency
A target of +20% energy efficiency compared with the current product thanks to the new devices, and a final target of +25% through innovative monitoring and control systems that cool only where strictly required.
Ensure reliability and durability
Efficient operation even in adverse environmental conditions and with high recirculating air flows.
Simplify installation and maintenance
A practical and convenient solution for a wide range of applications.
Environmental sustainability
A low-impact cooling system that minimises the use of natural resources and greenhouse gas emissions.
Expected results and deliverables
Study of the state of the art and of the characteristics of the Peltier cells available on the market
D1.1 – Report documenting the technical characteristics, performance and operating specifications of the different Peltier cell options available on the market for the various applications, in order to understand the available solutions and guide the subsequent design decisions.
Experimental characterisation of Peltier cells and performance analysis
D2.1 – Report on the characterisation of the Peltier cells: identification and installation of the necessary instrumentation and analysis of the tests carried out.
Integrated design of the refrigerating panels and of the data acquisition and control system
D3.1 – Design and optimisation report of the cooling and control system.
Thermodynamic analysis of case studies using Peltier-cell refrigerated panels
D4.1 – Report on the modelling and on the results of the thermal simulations of the case studies.
Construction of prototypes using the designed refrigerating panels and implementation of the data acquisition and control system
D5.1 – Report describing how the two prototypes were built, the results obtained and the control system.
Analysis of the experimental results obtained to optimise the technical solutions adopted, and their implementation
D6.1 – Comparative assessment of two systems: construction, energy performance and thermal comfort as a function of the boundary conditions.
Dissemination and communication activities
D7.1 – Publication of scientific articles, creation of the project website, organisation of 2 dissemination events (workshops/seminars).
Professionals involved
Project manager
Ing. Giuseppe Camarca
Scientific manager
Prof. Natale Arcuri
Budget
The Dissemination Plan does not state the project budget or the amount of the grant. The project is co-funded by the European Union under the Calabria Region programme (Action 1.1.1). For financial details, please see the Contact page.
Regional Action
Action 1.1.1 – Support for research, development and innovation projects, also in collaboration with research organisations, in the priority Areas and trajectories of the S3
This Action promotes research, development and innovation by companies in the Areas and development trajectories of the Smart Specialisation Strategy (S3) 2021-2027, adopting a broad definition of innovation that considers both technological aspects and social benefits. It supports business innovation, collaborative activities and knowledge exchange between companies of different sizes and between companies and Research Organisations.
- Promoting innovation projects that include industrial research and experimental development.
- Supporting collaborative research and innovation between companies of different sizes and with regional, national and foreign Research Organisations.
- Strengthening research and technology infrastructures, only in close partnership with the business sector.
- Developing national, European and international networks, including synergies with Horizon 2020 / Horizon Europe (Seal of Excellence).
- Supporting innovation in the production system through industrial validation, industrialisation projects and innovation services.